- How to build an etank step by step how to#
- How to build an etank step by step install#
- How to build an etank step by step professional#
My kart has room for a 5-inch-wide tank, so I sheared out a 5-inch-wide strip. Take your sheet of aluminum and shear out a flat rectangle based on the width that you want your tank. Here is a comparison of a flat edge (left) versus a rolled edge (right). Next, I use a wooden mallet on a forming die to roll the edges over a little bit (only on the edges that are bead rolled).Ī rolled edge is not required for this project, it is your preference. Bead rolling the edges makes the material stronger and provides a more varied look. Now, roll out the lines you drew using a bead roller with a step die. You want to keep the bottom a flat surface for the mounting brackets, which will be added later. I drew my line 3/8 of an inch from the edge on all sides but the bottom. Then, use a throatless shear and trim out your pieces on the lines that you drew earlier.ĭraw your lines on the pieces you just cut for bead rolling. Next, cut off the excess material on a stomp shear to make it more manageable. Take your template designs to your work area, lay them on the sheet of aluminum and trace them on the material. To start, decide where you want your tank to be positioned on your kart, then draw and cut your side profile templates from the poster board. 065-inch 6063 aluminum, 8 inches of a 1/8-inch thick, 2-by-2-inch aluminum angle, a TIG welder (I used my Miller® Dynasty® 280 DX TIG welder) and a bung of your choosing.
How to build an etank step by step how to#
Tip: If at any time during construction you have trouble with the tape not sticking to the glass, just clean the area with some acetone on a paper towel and try again.Hello and welcome back! Today I’m going to walk you through how to build a gas tank for a go-kart! For this project, you will need a poster board, quarter sheet of. If during assembly you run out of pieces of tape, before installing another panel, cut some more pieces. Stick them to anything close by within easy reach that has a clean surface to it, and that the tape won't stick too much to, with at least half of the tape hanging down freely. Once the pieces of glass are cut, using the emery cloth or silicon carbide sandpaper, buff all the raw edges of the glass just enough to take off the sharpness.Ĭlean all the glass pane joint areas and edges about 1/2 inch inward (any place where silicone will be applied) with acetone on a paper towel.Ĭut 16 strips of duct tape, about 5 inches long.
How to build an etank step by step install#
For extra strength you can pancake and glue two brace pieces together using silicone, or particularly for longer tanks, install two separate brace pieces of glass equal distances from each end of the tank.īefore starting assembly of the aquarium you need to first get items ready for use and learn about the following important points of construction. This can be done by cutting a six-inch wide piece of glass measured to fit the "outside" edges of the front and back panels, then attach it into place with silicone.
How to build an etank step by step professional#
If you do not feel comfortable with cutting glass, have a professional glazier cut and prepare the pieces for you.